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Tips, Techniques, and Questions -- Technical questions or tips |
2009-12-12, 9:42pm
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Bad to the bone
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Join Date: Nov 29, 2009
Location: Ontario, Canada
Posts: 26
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Replacing a pyrometer
The short version: I have an AIM 84BD kiln. I think the analog pyrometer is broken. Can I replace it with any ol' pyrometer or do I have to get one specifically for an AIM kiln?
The whole story: The kiln had been on for a couple of hours while I was at the torch. At one point, when I looked over to make sure the temperature was correct, it read only 500 degrees F! When I turned up the temperature the elements got hotter (glowing red) but the temperature reading didn't change. I remembered hearing a 'pop' at some point but figured that a bead had cracked (which I found unusual but possible). I guess it wasn't a bead afterall.
I've recently changed my bench setup and with no room around my kiln for the large pyrometer I placed it on top of the kiln. It gets warm up there but I wouldn't call it hot.
Hope I didn't ruin a batch of beads. Can't imagine life without a kiln!
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2009-12-13, 2:14pm
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Senior Member
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Join Date: Mar 03, 2006
Location: San Francisco Peninsula, CA
Posts: 1,034
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I would replace it with a digital controller. That way you don't have to babysit the kiln while annealing.
-Diane
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-Diane
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2009-12-13, 4:16pm
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Senior Member
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Join Date: May 04, 2007
Location: San Jose, CA
Posts: 1,212
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If the actual pyrometer gage is all that's broken, you should be able to replace it with any other gage *as long as* the new gage is designed to with the same "type" of thermocouple. Most kilns use the very common 'Type K' thermocouple.
You can also replace the analog gage with a digital pyrometer.
If the thermocouple is what's broken, they are common too. Again, just make sure you get the correct 'type'.
Lastly, if you can afford it, adding a digital controller will make using your kiln a whole lot easier!
Malcolm
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2009-12-13, 4:28pm
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Bad to the bone
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Join Date: Nov 29, 2009
Location: Ontario, Canada
Posts: 26
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How will I know whether it's the gage or the thermocouple? And where do I get replacement parts? Do electricians fix these things?
I turned the kiln on today to see what would happen ... It worked like normal. I was beginning to think I was imagining things, it worked fine for a few hours while I made another batch of beads. I'd check the temperature every 10 minutes or so; all was fine, then bam! all of a sudden the temperature was back down at around 400F. The kiln kept clicking on and off so I assume it was holding it's temp.
Ya, I've thought of a digital controller. I don't really find it a big deal having to watch the kiln but you're right, it would be a whole lot easier.
Ingrid
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2009-12-13, 6:10pm
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Gentleman of Leisure
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Join Date: Jun 10, 2005
Location: A Little Bit West of Yosemite Valley
Posts: 5,200
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Sounds like a bad thermocouple.... If it was actual meter (gauge) it would either work or not, but it sort of does.... Could also be a loose connection on back of meter where thermocouple wires connect to meter...
On monday AM I would call AIM if it were me....
Dale
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